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Glossary

Reusable pallet

Also called: multiple-use pallet, multi-trip pallet, returnable pallet

Reviewed

Definition

A reusable pallet (multiple-use or multi-trip) is designed to make many trips and be repaired along the way. The Uniform Standard sets higher lumber quality and fastener minimums for reusable pallets, including a nail withdrawal characteristic of at least 1.9 and a head-to-shank ratio of at least 2.25.

On this page
  1. What reusable requires
  2. Measuring durability
  3. What makes a pallet last

What reusable requires

Requirement (Uniform Standard 2012) Reusable Single-use
Minimum fastener withdrawal characteristic 1.9 1.5
Minimum nail head-to-shank ratio 2.25 2.00
Sound knots up to 1/2 of cross-section up to 7/8
Deckboard splits up to 1/3 of length full length

Measuring durability

PDS estimates a reusable pallet's service life in handling cycles (each cycle is about 15 handlings) from the handling severity (rough, average, good) and service duty (light 1,000 lb, medium 2,000 lb, heavy 3,000 lb). It also reports lateral collapse resistance for stringer pallets, and recommends a rating of Good (1.0 to 2.5) or Excellent (above 2.5) for multiple-use pallets.

What makes a pallet last

  • Stiff, well-threaded nails: Virginia Tech found 0.112 in wire nails gave about twice the trips of 0.099 in collated nails in a GMA pallet
  • Wider lead boards and denser species
  • Block construction for four-way handling

See reusable vs single-use pallets and pooled pallet.

Questions

How many trips does a reusable pallet last?
It varies widely with design and handling. PDS predicts service life in handling cycles for a specific design, handling severity and load.

Sources