palletdesign.ai

Glossary

Stretch wrap

Also called: stretch film, pallet wrap, shrink wrap

Reviewed

Definition

Stretch wrap (stretch film) is a plastic film stretched around a loaded pallet so that its tension holds the cartons together and ties the load to the pallet. Pallet design tools such as PDS and LoadSync list it as a load stabilizer, alongside straps and corner protectors.

On this page
  1. Where stretch wrap fits in a unit load
  2. Pallet design details that affect wrapping
  3. Why it matters

Where stretch wrap fits in a unit load

A unit load spec lists the stabilizers used to hold it together:

Stabilizer Role
Stretch wrap binds the layers and the pallet into one unit
Straps (plastic or steel) clamp the load down to the pallet, often through strap slots
Corner and top-edge protectors stop straps and film cutting into cartons, add stacking strength
Tier sheets tie layers together from inside

Pallet design details that affect wrapping

  • Wrapping onto the pallet: carrying the film down over the top deck or stringers locks the load to the pallet, not just to itself
  • Wings: a winged top deck gives film and straps an edge to grip
  • Load overhang: cartons that stick out past the deck edge are pulled in and can be crushed by the film
  • Stretch wrappers: automated wrappers and palletizers have limits on pallet size, height and bottom-board orientation

Why it matters

A pallet can pass every strength check and still fail in transit if the load shifts. The wrap and the pallet should be specified together. Note that "shrink wrap" is sometimes used loosely for stretch film, though true shrink film is heat-shrunk. See unit load design.

Questions

Should stretch wrap go around the pallet too?
Carrying the film down onto the pallet ties the load to it; wrapping only the product can let the load slide off the deck.

Sources