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Pallet types

Pooled pallet: renting pallets from CHEP, PECO and iGPS

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In short

A pooled pallet is a pallet you rent from a pool operator instead of buying: the operator owns the pallets, issues them to shippers and collects them from receivers. In North America the pools (CHEP, PECO and iGPS) use 48 x 40 in block pallets, wood for CHEP and PECO and plastic for iGPS.

On this page
  1. What is a pooled pallet?
  2. How pooled pallets are built
  3. When pooled pallets make sense
  4. When they don't
  5. Pooled vs purpose-built pallets
  6. How to specify around pooled pallets

What is a pooled pallet?

A pooled pallet belongs to a pallet-pooling company, not to the shipper or the receiver. The shipper rents pallets, loads them and ships them; the pool operator recovers them downstream, inspects and repairs them, and issues them again. Pooled pallets are color-branded so they can be identified as pool property.

Because the pallets are rented, a pooled pallet is not something a manufacturer quotes or builds to a buyer's design. If the buyer's customer requires pooled pallets, the answer is to open an account with a pool, not to issue an RFQ.

How pooled pallets are built

North American pooled pallets are 48 x 40 in block pallets with full four-way entry.

Pool Material Notes from public sources
CHEP Wood 48 x 40 block pallet
PECO Wood 48 x 40 block pallet
iGPS Plastic About 50 lb, "fully edge rackable with a 2800 lbs. capacity" per iGPS, UL 2335 listed, embedded RFID; iGPS says it meets GMA requirements

For the construction of a wood block pallet in general, see the 48 x 40 block pallet page. Pool operators' exact specifications are their own.

When pooled pallets make sense

  • The receiver requires them. Costco requires pooled block pallets and accepts purpose-built pallets only by exception, with a PDS report that includes racking capacity and a deflection limit, and approval that lasts one year. Confirm with the current Costco policy.
  • Open-loop distribution to many retail receivers, where you would otherwise lose your own pallets.
  • Programs that want four-way block pallets without owning and managing them.

When they don't

  • Non-standard sizes or heavy, special loads. Pools offer standard footprints.
  • Closed loops where you get your own pallets back and can amortize a durable pallet.
  • One-way exports outside the pool's network.
  • Loads that need a custom design: bolted machinery, drums on tight decks, wings.

Pooled vs purpose-built pallets

Pooled Purpose-built (bought)
Ownership Pool operator Shipper
Cost model Rental and transfer fees Purchase price per pallet
Size Standard 48 x 40 (North America) Any
Construction Pool's own spec Buyer's spec
Retrieval Operator collects Shipper's problem
Design and documentation Not needed Drawing, spec and sometimes a PDS report

How to specify around pooled pallets

When a customer mentions pooling, ask:

  1. Does the receiver require a specific pool, or any pooled block pallet?
  2. Are purpose-built pallets allowed by exception, and what documents are required (for Costco, a PDS report)?
  3. Does the load fit a 48 x 40 footprint without overhang?
  4. Is the load within the pool's published ratings for the way it will be stored?

If a purpose-built pallet is allowed, palletdesign.ai can lay out a 48 x 40 block pallet, drawing and parts list for the exception request; the certified rating itself must come from a PDS analysis or physical test. See Costco pallet requirements and reusable vs single-use pallets.

Questions

Can you buy CHEP pallets?
No. Pooled pallets such as CHEP, PECO and iGPS are rented from the pool operator, which owns and recovers them.
What size are pooled pallets?
In North America, 48 x 40 in block pallets with four-way entry.
Are iGPS pallets plastic?
Yes. iGPS rents plastic 48 x 40 pallets of about 50 lb with embedded RFID, which it describes as edge rackable to 2,800 lb.

Sources