Pallet types
Pooled pallet: renting pallets from CHEP, PECO and iGPS
Reviewed
A pooled pallet is a pallet you rent from a pool operator instead of buying: the operator owns the pallets, issues them to shippers and collects them from receivers. In North America the pools (CHEP, PECO and iGPS) use 48 x 40 in block pallets, wood for CHEP and PECO and plastic for iGPS.
On this page
What is a pooled pallet?
A pooled pallet belongs to a pallet-pooling company, not to the shipper or the receiver. The shipper rents pallets, loads them and ships them; the pool operator recovers them downstream, inspects and repairs them, and issues them again. Pooled pallets are color-branded so they can be identified as pool property.
Because the pallets are rented, a pooled pallet is not something a manufacturer quotes or builds to a buyer's design. If the buyer's customer requires pooled pallets, the answer is to open an account with a pool, not to issue an RFQ.
How pooled pallets are built
North American pooled pallets are 48 x 40 in block pallets with full four-way entry.
| Pool | Material | Notes from public sources |
|---|---|---|
| CHEP | Wood | 48 x 40 block pallet |
| PECO | Wood | 48 x 40 block pallet |
| iGPS | Plastic | About 50 lb, "fully edge rackable with a 2800 lbs. capacity" per iGPS, UL 2335 listed, embedded RFID; iGPS says it meets GMA requirements |
For the construction of a wood block pallet in general, see the 48 x 40 block pallet page. Pool operators' exact specifications are their own.
When pooled pallets make sense
- The receiver requires them. Costco requires pooled block pallets and accepts purpose-built pallets only by exception, with a PDS report that includes racking capacity and a deflection limit, and approval that lasts one year. Confirm with the current Costco policy.
- Open-loop distribution to many retail receivers, where you would otherwise lose your own pallets.
- Programs that want four-way block pallets without owning and managing them.
When they don't
- Non-standard sizes or heavy, special loads. Pools offer standard footprints.
- Closed loops where you get your own pallets back and can amortize a durable pallet.
- One-way exports outside the pool's network.
- Loads that need a custom design: bolted machinery, drums on tight decks, wings.
Pooled vs purpose-built pallets
| Pooled | Purpose-built (bought) | |
|---|---|---|
| Ownership | Pool operator | Shipper |
| Cost model | Rental and transfer fees | Purchase price per pallet |
| Size | Standard 48 x 40 (North America) | Any |
| Construction | Pool's own spec | Buyer's spec |
| Retrieval | Operator collects | Shipper's problem |
| Design and documentation | Not needed | Drawing, spec and sometimes a PDS report |
How to specify around pooled pallets
When a customer mentions pooling, ask:
- Does the receiver require a specific pool, or any pooled block pallet?
- Are purpose-built pallets allowed by exception, and what documents are required (for Costco, a PDS report)?
- Does the load fit a 48 x 40 footprint without overhang?
- Is the load within the pool's published ratings for the way it will be stored?
If a purpose-built pallet is allowed, palletdesign.ai can lay out a 48 x 40 block pallet, drawing and parts list for the exception request; the certified rating itself must come from a PDS analysis or physical test. See Costco pallet requirements and reusable vs single-use pallets.
Questions
- Can you buy CHEP pallets?
- No. Pooled pallets such as CHEP, PECO and iGPS are rented from the pool operator, which owns and recovers them.
- What size are pooled pallets?
- In North America, 48 x 40 in block pallets with four-way entry.
- Are iGPS pallets plastic?
- Yes. iGPS rents plastic 48 x 40 pallets of about 50 lb with embedded RFID, which it describes as edge rackable to 2,800 lb.