palletdesign.ai

Glossary

Wheel opening

Also called: jack opening, hand jack opening, wheel pocket

Reviewed

Definition

A wheel opening (hand-jack opening) is a space in a pallet's bottom deck where the load wheels of a pallet jack can drop through to the floor. On a GMA-style 48x40 stringer pallet the openings are 9.5 in long, between each bottom lead board and the interior boards, lining up with the stringer notches.

On this page
  1. How wheel openings are laid out
  2. Details that make them work
  3. Why it matters

How wheel openings are laid out

On a stringer pallet, the bottom interior boards are clustered in the middle, leaving openings near each end:

GMA-style 48x40 bottom deck Position from pallet end
Bottom lead board 0 to 5.5 in
Wheel opening 5.5 to 15.0 in (9.5 in long)
Interior boards start at 15.0, 22.25 and 29.5 in

The openings coincide with the 9 in notches that start 6 in from each end, which is why bottom boards must not intrude into the notch zone.

On block pallets, a perimeter or cruciform base leaves openings inside each bay, so jacks can enter from all four sides.

Details that make them work

  • Length: long enough for the jack wheels to land without hitting the next board
  • Chamfers on the edges the wheels roll over
  • Clear height: the fork entry above must be tall enough for the jack forks

Why it matters

Without openings, a pallet jack cannot lift the pallet. With openings in the wrong place, it lifts poorly and breaks boards. See pallet jack compatibility.

Questions

Do block pallets have wheel openings?
Yes, when they have a perimeter or cruciform base. The openings inside each bay let jack wheels reach the floor from all four sides.

Sources