36 × 36 block pallet: drawing, specs and parts list

A standard 36 × 36 in block pallet has 6 top deckboards on 3 stringerboards and 9 blocks, with a perimeter base. It stands 5-3/4 in tall, takes 69 nails and 18.61 board feet of lumber, and weighs about 81 lb in mixed hardwood, green. Entry: full 4-way.

Reviewed

On this page
  1. Drawing
  2. Specifications
  3. Parts list and cut sizes
  4. How it's built
  5. Weight by species
  6. Questions
36365.52.23.52.23.52.23.52.23.52.25.5TOP VIEW365.75FRONT VIEW5.59.755.59.755.536RIGHT SIDE VIEW
Notes
  1. All dimensions in inches, actual size.
  2. Nails per Uniform Standard Table 5: two per joint on boards up to 5-1/4 in, three up to 7-1/4 in.
  3. 2.25 in helical nails.
  4. Top gap 2.200 in, 69% deck coverage.
Parts list
12Top lead board
3/4 × 5-1/2 × 36
24Top interior board
3/4 × 3-1/2 × 36
33Stringerboard
3/4 × 5-1/2 × 36
49Block
5-1/2 × 3-1/2 × 5-1/2
52Bottom lead board
3/4 × 5-1/2 × 25
61Bottom centre board
3/4 × 5-1/2 × 25
72Bottom side board
3/4 × 5-1/2 × 36
Title
36×36 block pallet
Drawn by
palletdesign.ai
Board feet
18.61
Nails
69
Weight
81 lb
Scale
NTS
Rev
A

The engine's standard design for this size, drawn from the same parts list as every number on this page. Your mill's build may differ.

Specifications

Size (L × W × H)36 × 36 × 5.75 in
TypeBlock
EntryFull 4-way
Pallet weight≈ 81 lb
Top deck6 boards, 3/4 in thick
Blocks9 × 5-1/2 × 5-1/2 × 3-1/2 in
Bottom deckPerimeter, 3/4 in thick
LumberMixed hardwood
Fasteners69 × 2-1/4 in helical
Board feet18.61
Classification36 x 36 in, Block, Double-Face Non-Reversible, Perimeter Base, Full 4-Way, Reusable

Parts list and cut sizes

PartQtyCut size, inBoard feet
Top lead board23/4 × 5-1/2 × 362.06
Top interior board43/4 × 3-1/2 × 362.63
Stringerboard33/4 × 5-1/2 × 363.09
Block95-1/2 × 3-1/2 × 5-1/26.62
Bottom lead board23/4 × 5-1/2 × 251.43
Bottom centre board13/4 × 5-1/2 × 250.72
Bottom side board23/4 × 5-1/2 × 362.06
Total2318.61

Boards are thickness × width × length; stringers and blocks are width × height × length. Actual sizes.

How it's built

The 6 top deckboards (3/4 in thick) are nailed through 3 stringerboards into 9 blocks, 5-1/2 in × 5-1/2 in × 3-1/2 in.

The base is a perimeter frame: bottom boards on all four sides, 3/4 in thick. The openings between the blocks take forklift tines from all four sides (full 4-way entry). Pallet-jack wheels need an opening in the base, so a perimeter base takes jacks from the ends only.

Nails follow the Uniform Standard for Wood Pallets minimum per joint by board width: 42 in the top deck and 27 in the bottom deck, 69 in total, 2-1/4 in helical.

More on this construction: block pallets, deck board spacing and nail schedules.

Weight by species

SpeciesGreenKiln dried
Mixed hardwood81 lb54 lb
Oak98 lb73 lb
Southern yellow pine83 lb63 lb
SPF60 lb43 lb
Douglas fir73 lb56 lb

18.61 board feet × pounds per board foot for the species, nails included. Kiln dried is to 19% moisture; see moisture content.

Questions

How much does a 36 × 36 block pallet weigh?
About 81 lb (37 kg) in mixed hardwood, green. The same design ranges from about 43 lb in kiln-dried SPF to 98 lb in green oak.
How many nails are in a 36 × 36 block pallet?
69: 42 in the top deck and 27 in the bottom deck. That's the Uniform Standard minimum: two nails per joint on boards up to 5-1/4 in wide and three on wider boards. See the nail schedule guide.
How many board feet are in a 36 × 36 block pallet?
18.61 board feet, from actual part sizes (thickness × width × length ÷ 144) with notches not deducted. Buy more than that to cover trim and kerf; see board feet.
How tall is a 36 × 36 block pallet?
5-3/4 in overall (146 mm), from the floor to the top of the deck.

Describe the load and how it ships. You get a checked design, a to-scale drawing, the parts list and nail count.

Free plan, no card

Related