40 × 48 stringer pallet: drawing, specs and parts list

A standard 40 × 48 in stringer pallet has 6 top and 5 bottom deckboards on 4 notched stringers 1-3/8 × 3-1/2 in. It stands 4-3/4 in tall, takes 104 nails and 15.03 board feet of lumber, and weighs about 66 lb in mixed hardwood, green. Entry: partial 4-way.

Reviewed

On this page
  1. Drawing
  2. Specifications
  3. Parts list and cut sizes
  4. How it's built
  5. Weight by species
  6. Questions
40485.533.533.533.533.535.5TOP VIEW404.7569FRONT VIEW1.37514.1671.37514.1671.37514.1671.37548RIGHT SIDE VIEW
Notes
  1. All dimensions in inches, actual size.
  2. Nails per Uniform Standard Table 5: two per joint on boards up to 5-1/4 in, three up to 7-1/4 in.
  3. 2.25 in helical nails.
  4. Interior bottom boards clustered between the notches for fork entry.
  5. Top gap 3.000 in, 63% deck coverage.
Parts list
12Top lead board
5/8 × 5-1/2 × 48
24Top interior board
5/8 × 3-1/2 × 48
34Stringer, notched
1-3/8 × 3-1/2 × 40
42Bottom lead board
5/8 × 5-1/2 × 48
53Bottom interior board
5/8 × 3-1/2 × 48
Title
40×48 stringer pallet
Drawn by
palletdesign.ai
Board feet
15.03
Nails
104
Weight
66 lb
Scale
NTS
Rev
A

The engine's standard design for this size, drawn from the same parts list as every number on this page. Your mill's build may differ.

Specifications

Size (L × W × H)40 × 48 × 4.75 in
TypeStringer
EntryPartial 4-way (notched)
Pallet weight≈ 66 lb
Top deck6 boards, 5/8 in thick
Stringers4 × 1-3/8 × 3-1/2 in, notched
Bottom deck5 boards, 5/8 in thick
LumberMixed hardwood
Fasteners104 × 2-1/4 in helical
Board feet15.03
Classification40 x 48 in, Stringer, Double-Face Non-Reversible, Flush, Partial 4-Way, Reusable

Parts list and cut sizes

PartQtyCut size, inBoard feet
Top lead board25/8 × 5-1/2 × 482.29
Top interior board45/8 × 3-1/2 × 482.92
Stringer, notched41-3/8 × 3-1/2 × 405.35
Bottom lead board25/8 × 5-1/2 × 482.29
Bottom interior board35/8 × 3-1/2 × 482.19
Total1515.03

Boards are thickness × width × length; stringers and blocks are width × height × length. Actual sizes.

How it's built

The 6 top deckboards run across the 48 in width and are spaced along the 40 in stringers with 3 in gaps. The end (lead) boards are 5-1/2 in wide and the interior boards 3-1/2 in, all 5/8 in thick.

4 stringers, 1-3/8 × 3-1/2 in, carry the deck. Each is notched 1-1/4 in deep and 9 in long, starting 6 in from each end, so forklift tines can enter from the sides as well as the ends (partial 4-way). Pallet jacks still enter from the ends.

The bottom deck has 5 boards, 5/8 in thick. The interior bottom boards are clustered between the notches so tines clear them.

Nails follow the Uniform Standard for Wood Pallets minimum per joint by board width: 56 in the top deck and 48 in the bottom deck, 104 in total, 2-1/4 in helical.

More on this construction: stringer pallets, deck board spacing and nail schedules.

Weight by species

SpeciesGreenKiln dried
Mixed hardwood66 lb44 lb
Oak79 lb59 lb
Southern yellow pine67 lb51 lb
SPF49 lb35 lb
Douglas fir59 lb45 lb

15.03 board feet × pounds per board foot for the species, nails included. Kiln dried is to 19% moisture; see moisture content.

Questions

How much does a 40 × 48 stringer pallet weigh?
About 66 lb (30 kg) in mixed hardwood, green. The same design ranges from about 35 lb in kiln-dried SPF to 79 lb in green oak.
How many nails are in a 40 × 48 stringer pallet?
104: 56 in the top deck and 48 in the bottom deck. That's the Uniform Standard minimum: two nails per joint on boards up to 5-1/4 in wide and three on wider boards. See the nail schedule guide.
How many board feet are in a 40 × 48 stringer pallet?
15.03 board feet, from actual part sizes (thickness × width × length ÷ 144) with notches not deducted. Buy more than that to cover trim and kerf; see board feet.
How tall is a 40 × 48 stringer pallet?
4-3/4 in overall (121 mm), from the floor to the top of the deck.

Describe the load and how it ships. You get a checked design, a to-scale drawing, the parts list and nail count.

Free plan, no card

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