72 × 48 block pallet: drawing, specs and parts list

A standard 72 × 48 in block pallet has 11 top deckboards on 3 stringerboards and 9 blocks, with a perimeter base. It stands 5-3/4 in tall, takes 99 nails and 30.73 board feet of lumber, and weighs about 134 lb in mixed hardwood, green. Entry: full 4-way.

Reviewed

On this page
  1. Drawing
  2. Specifications
  3. Parts list and cut sizes
  4. How it's built
  5. Weight by species
  6. Questions
72485.52.953.52.953.52.953.52.953.52.953.52.953.52.953.52.953.52.953.52.955.5TOP VIEW725.75FRONT VIEW5.515.755.515.755.548RIGHT SIDE VIEW
Notes
  1. All dimensions in inches, actual size.
  2. Nails per Uniform Standard Table 5: two per joint on boards up to 5-1/4 in, three up to 7-1/4 in.
  3. 2.25 in helical nails.
  4. Top gap 2.950 in, 59% deck coverage.
Parts list
12Top lead board
3/4 × 5-1/2 × 48
29Top interior board
3/4 × 3-1/2 × 48
33Stringerboard
3/4 × 5-1/2 × 72
49Block
5-1/2 × 3-1/2 × 5-1/2
52Bottom lead board
3/4 × 5-1/2 × 37
61Bottom centre board
3/4 × 5-1/2 × 37
72Bottom side board
3/4 × 5-1/2 × 72
Title
72×48 block pallet
Drawn by
palletdesign.ai
Board feet
30.73
Nails
99
Weight
134 lb
Scale
NTS
Rev
A

The engine's standard design for this size, drawn from the same parts list as every number on this page. Your mill's build may differ.

Specifications

Size (L × W × H)72 × 48 × 5.75 in
TypeBlock
EntryFull 4-way
Pallet weight≈ 134 lb
Top deck11 boards, 3/4 in thick
Blocks9 × 5-1/2 × 5-1/2 × 3-1/2 in
Bottom deckPerimeter, 3/4 in thick
LumberMixed hardwood
Fasteners99 × 2-1/4 in helical
Board feet30.73
Classification72 x 48 in, Block, Double-Face Non-Reversible, Perimeter Base, Full 4-Way, Reusable

Parts list and cut sizes

PartQtyCut size, inBoard feet
Top lead board23/4 × 5-1/2 × 482.75
Top interior board93/4 × 3-1/2 × 487.88
Stringerboard33/4 × 5-1/2 × 726.19
Block95-1/2 × 3-1/2 × 5-1/26.62
Bottom lead board23/4 × 5-1/2 × 372.12
Bottom centre board13/4 × 5-1/2 × 371.06
Bottom side board23/4 × 5-1/2 × 724.13
Total2830.73

Boards are thickness × width × length; stringers and blocks are width × height × length. Actual sizes.

How it's built

The 11 top deckboards (3/4 in thick) are nailed through 3 stringerboards into 9 blocks, 5-1/2 in × 5-1/2 in × 3-1/2 in.

The base is a perimeter frame: bottom boards on all four sides, 3/4 in thick. The openings between the blocks take forklift tines from all four sides (full 4-way entry). Pallet-jack wheels need an opening in the base, so a perimeter base takes jacks from the ends only.

Nails follow the Uniform Standard for Wood Pallets minimum per joint by board width: 72 in the top deck and 27 in the bottom deck, 99 in total, 2-1/4 in helical.

More on this construction: block pallets, deck board spacing and nail schedules.

Weight by species

SpeciesGreenKiln dried
Mixed hardwood134 lb89 lb
Oak161 lb120 lb
Southern yellow pine137 lb104 lb
SPF100 lb71 lb
Douglas fir120 lb92 lb

30.73 board feet × pounds per board foot for the species, nails included. Kiln dried is to 19% moisture; see moisture content.

Questions

How much does a 72 × 48 block pallet weigh?
About 134 lb (61 kg) in mixed hardwood, green. The same design ranges from about 71 lb in kiln-dried SPF to 161 lb in green oak.
How many nails are in a 72 × 48 block pallet?
99: 72 in the top deck and 27 in the bottom deck. That's the Uniform Standard minimum: two nails per joint on boards up to 5-1/4 in wide and three on wider boards. See the nail schedule guide.
How many board feet are in a 72 × 48 block pallet?
30.73 board feet, from actual part sizes (thickness × width × length ÷ 144) with notches not deducted. Buy more than that to cover trim and kerf; see board feet.
How tall is a 72 × 48 block pallet?
5-3/4 in overall (146 mm), from the floor to the top of the deck.

Describe the load and how it ships. You get a checked design, a to-scale drawing, the parts list and nail count.

Free plan, no card

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