800 × 600 mm block pallet: drawing, specs and parts list

A standard 800 × 600 mm block pallet has 3 top deckboards on 3 stringerboards and 9 blocks, with a unidirectional base. It stands 144 mm tall, takes 48 nails and 12.35 board feet of lumber, and weighs about 28 lb in spf, kiln dried. Entry: full 4-way.

Reviewed

On this page
  1. Drawing
  2. Specifications
  3. Parts list and cut sizes
  4. How it's built
  5. Weight by species
  6. Questions
8006001458214582145TOP VIEW800144FRONT VIEW14518214512755145600RIGHT SIDE VIEW
Notes
  1. All dimensions in millimetres, actual size.
  2. Nails per Uniform Standard Table 5: two per joint on boards up to 5-1/4 in, three up to 7-1/4 in.
  3. 2.25 in helical nails.
  4. Heat treat and stamp to ISPM-15.
  5. Top gap 3.248 in, 73% deck coverage.
Parts list
12Top lead board
7/8 × 5-11/16 × 31-1/2
21Top centre board
7/8 × 5-11/16 × 31-1/2
33Stringerboard
7/8 × 5-11/16 × 23-5/8
46Block
5-11/16 × 3-1/16 × 3-3/4
53Centre block
5-11/16 × 3-1/16 × 3-3/4
62Bottom lead board
7/8 × 3-15/16 × 31-1/2
71Bottom centre board
7/8 × 5-11/16 × 31-1/2
Title
800×600 mm block pallet
Drawn by
palletdesign.ai
Board feet
12.35
Nails
48
Weight
28 lb
Scale
NTS
Rev
A

The engine's standard design for this size, drawn from the same parts list as every number on this page. Your mill's build may differ.

Specifications

Size (L × W × H)800 × 600 × 144 mm
TypeBlock
EntryFull 4-way
Pallet weight≈ 28 lb
Top deck3 boards, 22 mm thick
Blocks9 × 5-11/16 × 3-3/4 × 3-1/16 in
Bottom deckUnidirectional, 22 mm thick
LumberSPF, kiln dried, heat treated (ISPM-15)
Fasteners48 × 2-1/4 in helical
Board feet12.35
Classification800 x 600 mm, Block, Double-Face Non-Reversible, Unidirectional Base, Full 4-Way, Reusable, HT (ISPM-15)

Parts list and cut sizes

PartQtyCut size, inBoard feet
Top lead board27/8 × 5-11/16 × 31-1/22.16
Top centre board17/8 × 5-11/16 × 31-1/21.08
Stringerboard37/8 × 5-11/16 × 23-5/82.43
Block65-11/16 × 3-1/16 × 3-3/42.73
Centre block35-11/16 × 3-1/16 × 3-3/41.37
Bottom lead board27/8 × 3-15/16 × 31-1/21.49
Bottom centre board17/8 × 5-11/16 × 31-1/21.08
Total1812.35

Boards are thickness × width × length; stringers and blocks are width × height × length. Actual sizes.

How it's built

The 3 top deckboards (22 mm thick) are nailed through 3 stringerboards into 9 blocks, 145 mm × 95 mm × 78 mm.

The base is unidirectional: bottom boards run one way only, 22 mm thick. The openings between the blocks take forklift tines from all four sides (full 4-way entry).

Nails follow the Uniform Standard for Wood Pallets minimum per joint by board width: 27 in the top deck and 21 in the bottom deck, 48 in total, 2-1/4 in helical.

More on this construction: block pallets, deck board spacing and nail schedules.

Weight by species

SpeciesGreenKiln dried
Mixed hardwood54 lb36 lb
Oak65 lb48 lb
Southern yellow pine55 lb42 lb
SPF40 lb28 lb
Douglas fir48 lb37 lb

12.35 board feet × pounds per board foot for the species, nails included. Kiln dried is to 19% moisture; see moisture content.

Questions

How much does a 800 × 600 mm block pallet weigh?
About 28 lb (13 kg) in spf, kiln dried. The same design ranges from about 28 lb in kiln-dried SPF to 65 lb in green oak.
How many nails are in a 800 × 600 mm block pallet?
48: 27 in the top deck and 21 in the bottom deck. That's the Uniform Standard minimum: two nails per joint on boards up to 5-1/4 in wide and three on wider boards. See the nail schedule guide.
How many board feet are in a 800 × 600 mm block pallet?
12.35 board feet, from actual part sizes (thickness × width × length ÷ 144) with notches not deducted. Buy more than that to cover trim and kerf; see board feet.
How tall is a 800 × 600 mm block pallet?
144 mm overall, from the floor to the top of the deck.

Describe the load and how it ships. You get a checked design, a to-scale drawing, the parts list and nail count.

Free plan, no card

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