palletdesign.ai

Pallet sizes · 96 × 48

96 × 48 stringer pallet: drawing, specs and parts list

Reviewed

In short

A standard 96 × 48 in stringer pallet has 14 top and 9 bottom deckboards on 4 notched stringers 1-3/8 × 3-1/2 in. It stands 4-3/4 in tall, takes 200 nails and 31.27 board feet of lumber, and weighs about 137 lb in mixed hardwood, green. Entry: partial 4-way.

96485.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3085.5TOP VIEW964.7569FRONT VIEW1.37514.1671.37514.1671.37514.1671.37548RIGHT SIDE VIEW
Notes
  1. All dimensions in inches, actual size.
  2. Nails per Uniform Standard Table 5: two per joint on boards up to 5-1/4 in, three up to 7-1/4 in.
  3. 2.25 in helical nails.
  4. Interior bottom boards clustered between the notches for fork entry.
  5. Top gap 3.308 in, 55% deck coverage.
Parts list
12Top lead board
5/8 × 5-1/2 × 48
212Top interior board
5/8 × 3-1/2 × 48
34Stringer, notched
1-3/8 × 3-1/2 × 96
42Bottom lead board
5/8 × 5-1/2 × 48
57Bottom interior board
5/8 × 3-1/2 × 48
Title
96×48 stringer pallet
Drawn by
palletdesign.ai
Board feet
31.27
Nails
200
Weight
137 lb
Scale
NTS
Rev
A

Generated by the palletdesign.ai engine from the standard design for this size. Your mill's build may differ; open it in the designer to change any part.

Specifications

Size (L × W × H)96 × 48 × 4.75 in
TypeStringer
EntryPartial 4-way (notched)
Pallet weight≈ 137 lb
Top deck14 boards, 5/8 in thick
Stringers4 × 1-3/8 × 3-1/2 in, notched
Bottom deck9 boards, 5/8 in thick
LumberMixed hardwood
Fasteners200 × 2-1/4 in helical
Board feet31.27
Est. cost$30.49 (indicative)
Classification96 x 48 in, Stringer, Double-Face Non-Reversible, Flush, Partial 4-Way, Reusable

Parts list and cut sizes

PartQtyCut size, inBoard feet
Top lead board25/8 × 5-1/2 × 482.29
Top interior board125/8 × 3-1/2 × 488.75
Stringer, notched41-3/8 × 3-1/2 × 9612.83
Bottom lead board25/8 × 5-1/2 × 482.29
Bottom interior board75/8 × 3-1/2 × 485.10
Total2731.27

Boards are thickness × width × length; stringers and blocks are width × height × length. Actual sizes.

How it's built

The 14 top deckboards run across the 48 in width and are spaced along the 96 in stringers with 3-5/16 in gaps. The end (lead) boards are 5-1/2 in wide and the interior boards 3-1/2 in, all 5/8 in thick.

4 stringers, 1-3/8 × 3-1/2 in, carry the deck. Each is notched 1-1/4 in deep and 9 in long, starting 6 in from each end, so forklift tines can enter from the sides as well as the ends (partial 4-way). Pallet jacks still enter from the ends.

The bottom deck has 9 boards, 5/8 in thick. The interior bottom boards are clustered between the notches so tines clear them.

Nails follow the Uniform Standard for Wood Pallets minimum per joint by board width: 120 in the top deck and 80 in the bottom deck, 200 in total, 2-1/4 in helical.

More on this construction: stringer pallet, deck board spacing and nail schedules.

Weight and cost by lumber species

SpeciesGreenKiln driedIndicative cost (green)
Mixed hardwood137 lb91 lb$30.49
Oak164 lb122 lb$35.18
Southern yellow pine139 lb106 lb$32.05
SPF101 lb72 lb$33.62
Douglas fir122 lb94 lb$36.74

Same parts, different lumber: 31.27 board feet × pounds per board foot, nails included. Kiln dried is to 19% moisture. See moisture content.

Questions

How much does a 96 × 48 stringer pallet weigh?
About 137 lb (62 kg) in mixed hardwood, green. The same design ranges from about 72 lb in kiln-dried SPF to 164 lb in green oak.
How many nails are in a 96 × 48 stringer pallet?
200: 120 in the top deck and 80 in the bottom deck. That's the Uniform Standard minimum: two nails per joint on boards up to 5-1/4 in wide and three on wider boards. See the nail schedule guide.
How many board feet are in a 96 × 48 stringer pallet?
31.27 board feet, from actual part sizes (thickness × width × length ÷ 144) with notches not deducted. Buy more than that to cover trim and kerf; see board feet.
How tall is a 96 × 48 stringer pallet?
4-3/4 in overall (121 mm), from the floor to the top of the deck.
How much does a 96 × 48 stringer pallet cost?
The engine's indicative estimate is about $30.49 each for lumber, nails and labor at default lumber prices. Real quotes depend on your mill's lumber cost, volume and freight; see pallet cost.