96 × 48 stringer pallet: drawing, specs and parts list

A standard 96 × 48 in stringer pallet has 14 top and 9 bottom deckboards on 4 notched stringers 1-3/8 × 3-1/2 in. It stands 4-3/4 in tall, takes 200 nails and 31.27 board feet of lumber, and weighs about 137 lb in mixed hardwood, green. Entry: partial 4-way.

Reviewed

On this page
  1. Drawing
  2. Specifications
  3. Parts list and cut sizes
  4. How it's built
  5. Weight by species
  6. Questions
96485.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3083.53.3085.5TOP VIEW964.7569FRONT VIEW1.37514.1671.37514.1671.37514.1671.37548RIGHT SIDE VIEW
Notes
  1. All dimensions in inches, actual size.
  2. Nails per Uniform Standard Table 5: two per joint on boards up to 5-1/4 in, three up to 7-1/4 in.
  3. 2.25 in helical nails.
  4. Interior bottom boards clustered between the notches for fork entry.
  5. Top gap 3.308 in, 55% deck coverage.
Parts list
12Top lead board
5/8 × 5-1/2 × 48
212Top interior board
5/8 × 3-1/2 × 48
34Stringer, notched
1-3/8 × 3-1/2 × 96
42Bottom lead board
5/8 × 5-1/2 × 48
57Bottom interior board
5/8 × 3-1/2 × 48
Title
96×48 stringer pallet
Drawn by
palletdesign.ai
Board feet
31.27
Nails
200
Weight
137 lb
Scale
NTS
Rev
A

The engine's standard design for this size, drawn from the same parts list as every number on this page. Your mill's build may differ.

Specifications

Size (L × W × H)96 × 48 × 4.75 in
TypeStringer
EntryPartial 4-way (notched)
Pallet weight≈ 137 lb
Top deck14 boards, 5/8 in thick
Stringers4 × 1-3/8 × 3-1/2 in, notched
Bottom deck9 boards, 5/8 in thick
LumberMixed hardwood
Fasteners200 × 2-1/4 in helical
Board feet31.27
Classification96 x 48 in, Stringer, Double-Face Non-Reversible, Flush, Partial 4-Way, Reusable

Parts list and cut sizes

PartQtyCut size, inBoard feet
Top lead board25/8 × 5-1/2 × 482.29
Top interior board125/8 × 3-1/2 × 488.75
Stringer, notched41-3/8 × 3-1/2 × 9612.83
Bottom lead board25/8 × 5-1/2 × 482.29
Bottom interior board75/8 × 3-1/2 × 485.10
Total2731.27

Boards are thickness × width × length; stringers and blocks are width × height × length. Actual sizes.

How it's built

The 14 top deckboards run across the 48 in width and are spaced along the 96 in stringers with 3-5/16 in gaps. The end (lead) boards are 5-1/2 in wide and the interior boards 3-1/2 in, all 5/8 in thick.

4 stringers, 1-3/8 × 3-1/2 in, carry the deck. Each is notched 1-1/4 in deep and 9 in long, starting 6 in from each end, so forklift tines can enter from the sides as well as the ends (partial 4-way). Pallet jacks still enter from the ends.

The bottom deck has 9 boards, 5/8 in thick. The interior bottom boards are clustered between the notches so tines clear them.

Nails follow the Uniform Standard for Wood Pallets minimum per joint by board width: 120 in the top deck and 80 in the bottom deck, 200 in total, 2-1/4 in helical.

More on this construction: stringer pallets, deck board spacing and nail schedules.

Weight by species

SpeciesGreenKiln dried
Mixed hardwood137 lb91 lb
Oak164 lb122 lb
Southern yellow pine139 lb106 lb
SPF101 lb72 lb
Douglas fir122 lb94 lb

31.27 board feet × pounds per board foot for the species, nails included. Kiln dried is to 19% moisture; see moisture content.

Questions

How much does a 96 × 48 stringer pallet weigh?
About 137 lb (62 kg) in mixed hardwood, green. The same design ranges from about 72 lb in kiln-dried SPF to 164 lb in green oak.
How many nails are in a 96 × 48 stringer pallet?
200: 120 in the top deck and 80 in the bottom deck. That's the Uniform Standard minimum: two nails per joint on boards up to 5-1/4 in wide and three on wider boards. See the nail schedule guide.
How many board feet are in a 96 × 48 stringer pallet?
31.27 board feet, from actual part sizes (thickness × width × length ÷ 144) with notches not deducted. Buy more than that to cover trim and kerf; see board feet.
How tall is a 96 × 48 stringer pallet?
4-3/4 in overall (121 mm), from the floor to the top of the deck.

Describe the load and how it ships. You get a checked design, a to-scale drawing, the parts list and nail count.

Free plan, no card

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